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A sustainable building environment with GGBS

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International researchers warn that excessive carbon dioxide emissions into the atmosphere will, in the long run, degrade the quality of life on the planet. The production of cement, the most important structural material in the modern era, contributes to the burden of the atmosphere since, during its synthesis, it produces from 500-900kg CO2 for each ton of final product.

In particular, during the production of cement, greenhouse gases are released both directly through the production of carbon dioxide when calcium carbonate decomposes thermally, producing lime and carbon dioxide, as well as through energy use, especially from the burning of fossil fuels. As a result, 600-900 kg of CO2 is emitted for the production of each ton of cement, representing 88% of the emissions related to the average product from the concrete mix.

 Building materials with an ecological footprint

  • Did you know that the production of OPC cement, the most important building material in the modern era, contributes to the burden of the atmosphere during its production with ~650kg CO2 for each ton of finished product?
  • Did you know that for the construction of a house ~ 200 m2 the load of the atmosphere, only from the basic building materials based on cement, exceeds 60tons while the use of various forms of cement required for its construction exceeds ~ 80ton. Imagine how much it takes for a public project or a dam or a bridge!
  • In our country, about 10,000,000 tons of CO2 are emitted annually only for the production of cement, since its process requires the burning of fossil fuels and electricity.

The built-in energy of cement mixtures

The built-in energy of cement mixtures can be reduced due to the addition of other aggregates and pozzolanic materials that are relatively abundant and do not absorb energy for their production. Of course, we exclude the transport charge that can reach 7% of the total built-in energy of a mixture (e.g. concrete), but cement production alone represents 70% of the total blends.

The evolutions in the field

Several emission reduction programs are being developed by governments and regulators, through the introduction of new regulations, environmental taxes and rising fuel prices. However, to support these effects, other available minerals or useful wastes may be suitable for mixing with OPC as substitutes or in some cases substituting as binders.

To face the aforementioned waste of energy and additional environmental burden we can alternatively use zero energy waste materials to achieve lower total integrated energy e.g. 469.4 kWh/tonne compared to that of a 70% cementitious blend that reaches ~ 850 kWh/tonne. This is achieved if we replace the cement with GGBS by 20%. The replacement ratio of cement with high-grade slag can reach up to 70% depending on the use. It is estimated that every 1% replacement of cement with GGBS represents a 0.7% reduction in kWh / ton energy consumption.

Therefore, in order to reduce the built-in energy contained in cement-based mixtures such as concrete and various other mortars, it will be necessary to replace OPC with materials of equal hydraulic and mechanical value such as furnace slag (GGBS) which is a zero integrated energy material (except transport).

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Enhancing Sound Insulation with Hollow Ceramic Microspheres Technology

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Fig. SEM micrograph of broken cenosphere showing its hollow characteristics and porous walls.

Addressing Urban Noise with Innovative Materials

Noise pollution, a growing concern in both urban and rural societies, impacts the quality of life and health of many individuals. The search for effective sound absorbing materials has led to significant advancements in this field. Among these innovations, hollow ceramic microspheres stand out as a promising solution in sound insulation, offering unique properties to mitigate noise from varioussources like vehicles, aircraft, and machinery.

The Science Behind Sound Absorption

Sound absorption involves the conversion of sound energy into heat, primarily through two mechanisms: flexural vibrations and porosity effects. Porous materials, such as synthetic foam and mineral wool, are traditionally used for their ability to reflect sound within their structure, transforming sound energy into heat. However, hollow ceramic microspheres offer an enhanced approach to sound

insulation.

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Fig. Cross-section of impedance tube showing variation of pressure as a function of distance from the specimen.


Innovations in Sound Insulation


Recent studies have shown that enriching coating materials with hollow ceramic microspheres leads to a considerable improvement in sound absorption properties. Here are the keyfindings:

Reduced Mass Density

The mass density of the material decreases by 40% when the volume fraction of cenospheres increases to 70%.

Increased Sound Absorption

The addition of up to 40% volume of cenospheres results in a significant increase in sound absorption.

These findings highlight the potential of hollow ceramic microspheres in creating more effective sound-insulating materials.

Advantages of Hollow Ceramic Microspheres in Sound Insulation

The utilization of hollow ceramic microspheres in sound insulation presents several advantages:

Lightweight Solution

Their low density contributes to lighter construction materials without compromising insulation efficiency.

Enhanced Acoustic Performance

The unique structure of these microspheres increases the sound absorption capability of the materials they are incorporated into.

Paving the Way for Quieter Environments

The incorporation of hollow ceramic microspheres into sound insulation materials represents a significant step forward in addressing noise pollution challenges. Their lightweight nature combined with improved acoustic performance makes them an ideal choice for both urban and rural environments. As research and development in this area continue, hollow ceramic microspheres are set to play a crucial role in creating quieter, more peaceful living spaces.

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Blog English Glass Bubbles

Special Paints and Coatings

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Condensation and Related Issues

There is always some moisture in the air, even if it is not readily visible. If air gets cold, it cannot hold all the moisture produced by everyday activities and some of this moisture appears as tiny droplets of water. This is readily noticeable on windows on a cold morning. This phenomenon is condensation. It can also be seen on mirrors when you have a bath or shower, and on cold surfaces such as tiles or cold walls. The use of paints which can minimize or control condensation is quickly gaining popularity among homeowners who are looking to reduce moisture build up in specific areas of their homes such as bathrooms, kitchens, basements, garages, sheds, and entry areas. Many different manufacturers are starting to develop these paints using newer technologies involving more durable binders. Another key raw material which could be utilized to delay the onset of condensation is 3M Glass Bubbles.

Anti-Condensation Paint

There are various kinds of anti-condensation paints. Some of them are formulated above CPVC (Critical Pigment Volume Concentration), making the dry paint film highly porous. These paints act as a sponge, absorbing water from condensation. Typically, these paints have lower quality, resulting in lower scrub and stain resistance.

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Cool Roof Coatings

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The expanding residential building market has placed a higher demand on electricity for cooling in warmer climate regions. This demand has created opportunities for coatings companies to investigate solar heat reflective coatings as a means to combat the increasing energy costs. Two popular areas being investigated in the architectural arena are roof and wall coatings. Typically, solar heat reflective coatings are characterized by a high solar reflectance and high emittance values in the thermal infrared region. Waterborne white elastomeric and aluminum pigmented asphalt are two types of coatings used for this evolving market. There are many binder types within the elastomeric class. This study focuses on utilizing a 100% acrylic-based binder in a white pigmented formulation.

Solar reflectance for external surfaces

  • The spectral distribution for solar irradiance is divided into three regions: UV (200–400 nm—5% of sunlight energy), Visible (400–700nm—45% of sunlight energy) and Near-IR (700–2500 nm—49% of sunlight energy and felt as heat).
  • Approximately 96% of the sunlight’s radiation falls in the 400–2500 nm range, so analysis of the data in this region is of particular interest.
  • Solar reflectance values are typically >80% for coatings formulated specifically as “cool” roof paints, which means they absorb and/or transfer <20% of the incident energy.

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NANOVISION visited CHINACOAT 2019

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Nanovision is constantly monitoring global developments in the field of materials.

In November 2019 we visited the world famous exhibition CHINACOAT Show 2019 and met with all the international manufacturers in the field of coatings.

In addition to the great Chinese industry “players” in the materials related field, many producers and manufacturers of raw materials from Europe and the USA were also present.

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NANOVISION presents 3M™ Glass Bubbles in NCSR Demokritos

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On Tuesday 5/11/2019 at 17:30 – 21:00 our company NANOVISION under the auspices of 3M and with the support of the Hellenic Union of Chemicals – Department of Paints and Varnishes – held an informative meeting on the topic of 3M Glass Bubbles, at NCSR Demokritos.

Executives from almost all the Greek paint industry participated and the topic was presented by Mr Jean-Marie Ruckebusch 3M Application Engineering Specialist from 3M France.

Mr. Ruckebusch had the opportunity to present the 3M Light Weight Fillers (Glass Bubbles) and the 3M ceramic microspheres, referring extensively to the range of their applications, without failing to highlight their presence in real recipes.

The event ended with a glass of wine and a light dinner with flavors from the Athenians’ favourite restaurant “Dipnosofistirion”.

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NANOVISION European Coatings Show 2019 – NUREMBERG

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NANOVISON participated in the European Coatings Show 2019 (Nuremberg 19-21 March), which is the largest and most important event in the world for the coatings industry.

We presented our solutions, proposals and technical support for paint and putties matrices come from our long-time presence in the field of paints and coatings. We had the opportunity to talk with very important manufacturers and developers and exchange ideas of a mutually beneficial collaboration. We saw the chance of starting a stable dialogue with many researchers and developers to scientifically contribute towards a better future of the paints and coatings field.

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Innovative Applications of 3M™ Glass Bubbles in Industry

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Have you ever wondered what makes the materials in your everyday products so durable yet lightweight? The answer might lie in the innovative technology of 3M Glass Bubbles. These tiny spheres are not just a marvel of modern engineering; they are a testament to the ingenuity of material science. How do these minuscule additives make such a significant impact across various industries? Let’s delve into the world of 3M Glass Bubbles technology and uncover the secrets behind their remarkable benefits.

3M Glass Bubbles are revolutionizing the way we think about product design and efficiency. These hollow microspheres are incorporated into a myriad of products, from construction materials to automotive parts. Their primary function is to reduce weight without compromising strength, leading to advancements in fuel efficiency and resource conservation.


The Glass Technology


Soda Lime Glass

The journey of glass technology begins with soda lime glass, the most prevalent type of glass in use today. This material has been around for millennia, serving as the backbone for everything from ancient windows to modern dinnerware. Composed of silicon dioxide, sodium oxide, and calcium oxide, soda lime glass accounts for about 90% of all glass products, including the bottles and glasses we use daily.

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Borosilicate Glass

Borosilicate glass is an “engineered” glass developed specifically for use in laboratories and applications where thermal, mechanical and chemical conditions are too harsh for standard, household-type soda lime glass. Some common names of borosilicate are Pyrex™ by Corning and Duran™ by Schott Glass. Like most glasses, the main component of borosilicate glass is SiO₂. The big difference is it has boron oxide and various other specialty elements instead of “soda and lime” to give it its outstanding qualities.

3M Soda Lime Borosilicate Glass Bubbles

Combining the best of both worlds, 3M Soda Lime Borosilicate Glass Bubbles are crafted from a fusion of borosilicate and soda lime glass. This unique blend results in a product that offers both purity and durability. These glass bubbles are chemically inert, water-resistant, and feature a smooth, nonporous surface. Their spherical shape provides a multitude of advantages over traditional fillers, including uniformity and reduced weight.

The applications of 3M Glass Bubbles are extensive. In the automotive industry, they contribute to lighter plastic parts, leading to improved fuel efficiency. In construction, they enable quick-drying, low-shrinkage spackling. For the energy sector, they reduce the weight of cement in oil wells and provide insulation for underwater pipes, facilitating more efficient oil extraction.

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3M Glass Bubbles technology is a game-changer across various sectors. By offering a unique combination of lightness and strength, these innovative materials are setting new standards for performance and design. Whether it’s enhancing the durability of sporting goods or contributing to the sustainability of vehicles, 3M Glass Bubbles are at the forefront of material innovation.

Learn More About 3M Glass Bubbles

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